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Bolt Energy 48V (51V) 168AH Lithium Battery Conversion Kit
Kit type
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Verified Fitment
Select your cart above to confirm fitment.
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Evolution D-MAX / Standard
Evolution D5 Ranger / Maverick 6P / Standard
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GEM Cars e2 / e4 / e6 / Standard
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ICON i20 / i40 / i40L / i60L / i80 / Standard
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The Bolt Energy 51V 168AH lithium kit replaces the entire lead-acid pack in your 48V cart with a single 8.6 kWh LiFePO4 battery — and unlike most lithium kits, everything needed for the swap comes in the box: waterproof high-speed charger, Smart state-of-charge meter, Bluetooth receiver, mounting brackets, terminal hardware, and the AC hardwire port with cover plates.
At 153lbs (69.4kg), the pack sheds hundreds of pounds versus lead acid, which you feel immediately in hill climbing and braking. There is no watering, no terminal corrosion, and no equalization charging — top off a partial charge anytime with zero memory effect. The built-in BMS manages high continuous discharge with surge capability for upgraded controllers, and the Bluetooth receiver lets you check the pack from your phone.
Standard vs. Professional: the Standard kit covers a clean install on a healthy cart. The Professional kit adds a 400A heavy-duty solenoid, two 2AWG premium installation cables, a voltage reducer, and a lead battery removal strap — worth it on older carts or anything running a higher-amp controller.
Auto-heated as standard: every 168AH pack is the heated version — it charges safely below 32°F, so carts stored in unheated garages, barns, or northern climates are covered.
Every Bolt Energy pack is backed by a 12-year manufacturer warranty — among the longest coverage in the industry — with US-based support from us, the people who sell it.
Bolt Energy 51V 160AH — Specifications
| Electrical Specifications | |
| Nominal Voltage | 51.2V |
| Working Voltage | 43.2 – 58.4V |
| Recommended Voltage | 48.0V – 57.0V |
| Nominal Capacity | 160Ah |
| Energy | 8,192Wh |
| Capacity at 25A | 384 min |
| Efficiency | 0.99 |
| Self-Discharge | <3% per Month |
| Discharge Specifications | |
| Maximum Continuous Discharge Current | 250A |
| Peak Discharge Current | 520A ± 15.6A (30S) |
| BMS Discharge Current Cut-Off | |
| BMS Discharge Voltage Cut-Off | 40V |
| Recommended Low Voltage Disconnect | 48.0V |
| BMS Reconnect Voltage | 41.6V |
| Discharge Temperature | -4 to 149°F (-20 to 65°C) |
| Charge Specifications | |
| Recommended Charge Current | 5 – 52A |
| Maximum Input Current | 350A |
| Charge Current Cut-Off | 375A |
| BMS Charge Voltage Cut-Off | 58.5V |
| Reconnect Voltage | <58.5V |
| Charging Temp. Range | 34°F to 140°F (0-60°C) |
| Mechanical Specifications | |
| Dimensions (L x W x H) | 29.57" x 10.17" x 9.13" |
| Weight | 153lbs (69.4kg) |
| Terminal Type | M8*1.5*25mm |
| Cell Configuration | 1P16S |
| Case Material | Powder Coated Steel |
| Enclosure Protection | Designed with IP66 Standard |
| Cell Type – Chemistry | Prismatic- LiFePO4 |
| Communication | |
| Bluetooth | Bluetooth receiver |
| CAN | CAN port for testing battery |
Specifications published by Bolt Energy USA.
Downloads
Installation Video
Select your cart above — if an install video is available for that fitment, it will appear here. You can also browse all videos on our Installation Videos hub.
Select your cart above — if an install video is available for that fitment, it will appear here. You can also browse all videos on our Installation Videos hub.
Select your cart above — if an install video is available for that fitment, it will appear here. You can also browse all videos on our Installation Videos hub.
Select your cart above — if an install video is available for that fitment, it will appear here. You can also browse all videos on our Installation Videos hub.
Select your cart above — if an install video is available for that fitment, it will appear here. You can also browse all videos on our Installation Videos hub.
Select your cart above — if an install video is available for that fitment, it will appear here. You can also browse all videos on our Installation Videos hub.
Select your cart above — if an install video is available for that fitment, it will appear here. You can also browse all videos on our Installation Videos hub.
Select your cart above — if an install video is available for that fitment, it will appear here. You can also browse all videos on our Installation Videos hub.
Select your cart above — if an install video is available for that fitment, it will appear here. You can also browse all videos on our Installation Videos hub.
Select your cart above — if an install video is available for that fitment, it will appear here. You can also browse all videos on our Installation Videos hub.
Select your cart above — if an install video is available for that fitment, it will appear here. You can also browse all videos on our Installation Videos hub.
Select your cart above — if an install video is available for that fitment, it will appear here. You can also browse all videos on our Installation Videos hub.
Select your cart above — if an install video is available for that fitment, it will appear here. You can also browse all videos on our Installation Videos hub.
Select your cart above — if an install video is available for that fitment, it will appear here. You can also browse all videos on our Installation Videos hub.
Select your cart above — if an install video is available for that fitment, it will appear here. You can also browse all videos on our Installation Videos hub.
Select your cart above — if an install video is available for that fitment, it will appear here. You can also browse all videos on our Installation Videos hub.
Select your cart above — if an install video is available for that fitment, it will appear here. You can also browse all videos on our Installation Videos hub.
Select your cart above — if an install video is available for that fitment, it will appear here. You can also browse all videos on our Installation Videos hub.
Select your cart above — if an install video is available for that fitment, it will appear here. You can also browse all videos on our Installation Videos hub.
Select your cart above — if an install video is available for that fitment, it will appear here. You can also browse all videos on our Installation Videos hub.
Select your cart above — if an install video is available for that fitment, it will appear here. You can also browse all videos on our Installation Videos hub.
Select your cart above — if an install video is available for that fitment, it will appear here. You can also browse all videos on our Installation Videos hub.
Select your cart above — if an install video is available for that fitment, it will appear here. You can also browse all videos on our Installation Videos hub.
Select your cart above — if an install video is available for that fitment, it will appear here. You can also browse all videos on our Installation Videos hub.
Select your cart above — if an install video is available for that fitment, it will appear here. You can also browse all videos on our Installation Videos hub.
Select your cart above — if an install video is available for that fitment, it will appear here. You can also browse all videos on our Installation Videos hub.
Select your cart above — if an install video is available for that fitment, it will appear here. You can also browse all videos on our Installation Videos hub.
Select your cart above — if an install video is available for that fitment, it will appear here. You can also browse all videos on our Installation Videos hub.
Select your cart above — if an install video is available for that fitment, it will appear here. You can also browse all videos on our Installation Videos hub.
Select your cart above — if an install video is available for that fitment, it will appear here. You can also browse all videos on our Installation Videos hub.
Select your cart above — if an install video is available for that fitment, it will appear here. You can also browse all videos on our Installation Videos hub.
Select your cart above — if an install video is available for that fitment, it will appear here. You can also browse all videos on our Installation Videos hub.
Select your cart above — if an install video is available for that fitment, it will appear here. You can also browse all videos on our Installation Videos hub.
Select your cart above — if an install video is available for that fitment, it will appear here. You can also browse all videos on our Installation Videos hub.
Select your cart above — if an install video is available for that fitment, it will appear here. You can also browse all videos on our Installation Videos hub.
Advanced EV Advent / Standard — What's Included
Advanced EV EV1 / 2017-23 / Standard — What's Included
Bad Boy Buggies (48V) / Standard — What's Included
Bintelli Beyond / Nemesis / Standard — What's Included
Club Car DS / Precedent / Onward / Tempo / Villager (48V) / Professional — What's Included
Club Car DS / Precedent / Onward / Tempo / Villager (48V) / Standard — What's Included
Club Car Transporter / Professional — What's Included
Club Car Transporter / Standard — What's Included
Coleman GCEV4G / Standard — What's Included
EZGO TXT (48V) / Express / Professional — What's Included
EZGO TXT (48V) / Express / Standard — What's Included
EZGO Workhorse / MPT / Terrain / Professional — What's Included
EZGO Workhorse / MPT / Terrain / Standard — What's Included
Epic EV E40 / E60 / E40L / E60L / Standard — What's Included
Evolution Carrier 6 / 8 Plus / Standard — What's Included
Evolution Classic 6 / Standard — What's Included
Evolution D-MAX / Standard — What's Included
Evolution D5 Ranger / Maverick 6P / Standard — What's Included
Evolution Forester 6 Plus / Standard — What's Included
GEM Cars 1998-99 / Standard — What's Included
GEM Cars e2 / e4 / e6 / Standard — What's Included
ICON EV / Standard — What's Included
ICON i20 / i40 / i40L / i60L / i80 / Standard — What's Included
Kandi Kruiser / Standard — What's Included
Navitas 4-Seater Frame / Standard — What's Included
Pilot EV / Standard — What's Included
Star EV Classic 6P / Standard — What's Included
Tomberlin / Standard — What's Included
Universal / Professional — What's Included
Universal / Standard — What's Included
Yamaha G19/G22 / Professional — What's Included
Yamaha G19/G22 / Standard — What's Included
Yamaha G29 / Drive / Drive2 / Professional — What's Included
Yamaha G29 / Drive / Drive2 / Standard — What's Included
MadJax X2 / X4 (FactorySync) / Standard — What's Included
Included parts change based on the cart selected above.


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